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Metallurgy Machinery Soft Tooth Flank Helical Gear

  • involute
  • 45
  • 20°
  • DIN 3962 class 6
Category:

Product Description

Gear Basic Data
Gear Tooth Shape involute
Gear Material 45
Gear Process forging, lathing, hobbing, external grinding, keyway milling, tooth grinding
Pressure Angle 20°
Quality level DIN 3962 class 6
Gear Type Mn=3, Z=128, β=11.5°, α=20°, left-handed

Capabilities of Gear/Spline

Internal Gears and Internal Splines
SHAPING TOOTH GRINDING
Maximum O.D. 2500 mm 2500 mm 2500 mm
Minimum I.D. 650 mm 50 mm 100 mm
Maximum Face Width 500 mm 500 mm 500 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±22.5° ±22.5° ±45°
External Gears and External Splines
HOBBING TOOTH GRINDING
Maximum O.D. 1250 mm 2500 mm 2500 mm
Minimum O.D. 20 mm 200 mm 20 mm
Maximum Face Width 500 mm 500 mm 1480 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±45° ±45° ±45°

产品展示

Why choose our custom gear service?

One 、HZPT Machinery established the R&D center with certain famous national universities and introduced the world-famous top-leveled design software. With a powerful technical team, We have the professional design capability of gears and gear cases.

Two 、Our company has tooth production equipment for tooth forming, such as tooth milling, tooth shaping, and tooth hobbing. A good selection of equipment can get more stable quality and maximum efficiency. We have German HÖFLER gear grinding machines that can make the spur cylindrical gear, helical cylindrical gear, herringbone gear, inner spur gear, and the inner helical gear. With reasonable frock clamp and gear datum precision, we could make gears in a small batch with precision class DIN 2 to DIN 3 or mass production with precision class DIN 5 to DIN 6.

Three 、We have a professional fluorescent magnetic particle flaw detector to inspect 100% magnetic powder for all grinding surfaces. It will ensure the parts have no surface flaws, such as grinding cracks.

Four 、HZPT Machinery focuses on production details. The unique transportation instrument design and usage and complete logistics package transportation plan are used to ensure transportation safety.

Five 、We mark a permanent traceability code on the work-piece surface for traceability. Each product has a personal I.D. to trace to each process, heat treatment furnace number, and batch number of raw material.

FAQ

Q: What should I do if I cannot identify the gear?

A: Please send us your damaged gear! We specialize in reverse engineering.

Q: Do you have a minimum order quantity?

A: Our minimum requirements depend on the parts ordered. Send us your drawings, pictures, sample gears, or specifications, and we will let you know the minimum requirements for the position.

Q: If there is no stock, how can HZPT Machinery provide such fast delivery?

A: Our unique manufacturing process, coupled with a large stock of tools, raw materials, and semi-finished products, allows us to complete orders in the shortest possible time.

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Can I use other materials besides steel to manufacture rack and pinion?

A: The price of racks is not fixed. Generally, we need to quote according to the customer's required parameters such as material, tooth type, module, length, accuracy, style, spiral angle, and unique customization!

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Is there a rack and pinion on your website in stock?

A: Everything we do is made to order. All parts on our website are pre-designed and will be manufactured when ordering, so you can request different sizes of end face widths, eyelets, wheels, etc.

Q: Can HZPT Machinery manufacture Gears that are not on this site?

A: Of course! We can provide custom gears with excellent delivery options as standard gears.

Q: Can HZPT Machinery manufacture metric gears?

A: Of course! We have the tools to manufacture any metric size.

Produc

Product Quick Detail:

  • Standard and non-standard available
  • With high quality and competitive price
  • Prompt delivery
  • Packing as per customer’s demand.

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

pruduct quality report

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
product materials available

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
product finishing

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port
product packages