Electromagnetic Induction Heater

Specially for factory fast heating installation, disassembly and born
Medium and high frequency heater | Bearing Removal Device | Bearing Heater Famous Brand

Light Speed Bearing Induction Heater Source

Light speed bearing induction heater is the end of the 90s by the German – an engineer Robert Pien invented, Pien himself is engaged in the workshop assembly, he saw the ordinary bearing induction heater heating time is too long, installation efficiency is too slow, so the use of ordinary bearing heater 3 times the copper coil, using a special process for their own factory processing this special bearing induction heater, due to heating The speed was extremely fast and greatly improved the installation efficiency of the workshop, which soon spread in the machinery circle in Germany. Subsequently popular in the specific motor and other industries requiring fast assembly. 2013, the original Hangzhou bearing induction heater research institute Zhang workers to visit Germany, found and introduced this patent.

Light Speed Bearing Induction Heater Advantages

Preferred Japanese 35JN230 special grade silicon steel sheet: 3 times pure copper wire induction coil + epoxy resin quality sealing process; time and temperature dual control precision control heating mode; away from the capacity of self-healing compensation capacitors, extending the life 7*24-hour post-doctoral research and development service team of Harbin Institute of Technology, so that you can use with confidence and worry-free after-sales service. No worries.

General Bearing Induction Heater EP Light Speed Bearing Induction Heater
General Bearing Induction Heater EP Light Speed Bearing Induction Heater

Types of Light Speed Electromagnetic Induction Heater for Sale

EP-PT Series Flat Plate Bearing Heaters

EP-PT Series Flat Plate Bearing Heaters EP-PT Series Flat Plate Bearing Heaters are mainly used for bearings with an inner diameter of less than 100mm inner diameter bearings and mechanical parts with an inner diameter of less than 100mm and weight less than 5kg.

EP-PT Series Flat Plate Bearing Heaters Performance Characteristics:

1. Adopt a microcomputer digital display temperature display instrument, safe and easy to operate;
2. Adopt ceramic high-power heating core, durable, convenient, and quick maintenance;
3. Using a large area of alloy plate, heating fast, uniform heating, high efficiency;
4. With constant temperature function, suitable for electronic industry constant temperature heating;
5.The type has: thermostat overall type and split type two, which also can be customized according to customer requirements specifications.

EP-PT Series Flat Plate Bearing Heaters Technical Parameters:

Model EP-1.5PT EP-1.8PT (Customized)
Power(KVA) 0.8 2.3
Voltage(V) 220 220
Working table(mm) 200*200 300*400
Temperature control (OC) 300 300
Self-weight(kg) 3.7 11
Dimension(mm) 200*200*140 300*400*140

EP-ST系列台式电磁感应头脑ter

EP-ST系列台式电磁感应头脑ter is mainly used for heating small ring workpieces. Ingenious structural design and exquisite material selection provide a reliable guarantee for the safe and continuous work of the heater. This series of bearing heaters can not only heat bearings safely and efficiently but also heat other ring metal workpieces. EP-ST系列台式电磁感应头脑ter

EP-ST系列台式电磁感应头脑ter Technical Parameters:

Model EP-22ST EP-50ST EP-12OST EP-2OOST |
Power(KVA) 2.2 5 12 20/25
Voltage(V) 220 220 380 380
Current(A) 10-16A 23 32 53
Min. inner diameter(mm) 20 20 40 60
Max. outside diameter(mm) 320 450 600 700
Max. width{mm) 115 150 200 260
Max. weight(kg) 20 50 80 300
Temperature control(OC) 0-300 0-300 0-300 0-300
Time control(s) 0-9999 0-9999 0-9999 0-9999
Self-weight(kg) 31 50 68 150
Dimension(mm) 500*250*250 550*370*350 650*400*540 1400*1200*900

EP-ST系列台式电磁感应头脑ter Usage Scenarios:

EP-ST系列台式电磁感应头脑ter Usage Scenarios

EP-ST Series Mobile Electromagnetic Induction Heater

EP-ST Series Mobile Electromagnetic Induction Heater EP-ST Series Mobile Electromagnetic Induction Heater is a series of products customized by our company for the customers of flow heating operations. The product has the characteristics of simple operation and convenient movement. Different heating rod configurations meet the requirements of multi-specification bearing heating.

EP-ST Series Mobile Electromagnetic Induction Heater Technical Parameters:

Model EP-50ST EP-100ST EP-160ST
Power(KVA) 5 10 16
Voltage(V) 220 380 380
Current(A) 23 32 42
Min. inner diameter(mm) 20/145 40/160 80
Max. outside diameter(mm) 400/450 600 700
Max. width{mm) 145/175 200 250
Max. weight(kg) 50 80 300
Temperature control(OC) 0-300 0-300 0-300
Time control(s) 0-9999 0-9999 0-9999
Self-weight(kg) 53 96 130
Dimension(mm) 560*350*670 890*450*900 900*700*1300

EP-ST Series Mobile Electromagnetic Induction Heater Usage Scenarios:

EP-ST Series Mobile Electromagnetic Induction Heater Usage Scenarios

EP-LT Series Induction Heater for Aluminum Shell

EP-LT系列为铝壳我感应加热器s a special heating equipment designed by our R & D team for electric machine industry. The equipment can meet the different specifications of casting aluminum, tensile aluminum shell heating. It has the characteristics of high heating efficiency and continuous operation. In view of the strong work halo, fast beat and large demand in the new energy and motor industries, Ever-Power Company launched customized double-station aluminum shell heater and medium-high frequency aluminum shell heater to meet the needs of customers. EP-LT Series Induction Heater for Aluminum Shell

EP-LT Series Induction Heater for Aluminum Shell Technical Parameters:

Model EP-10LT EP-16LT
Power(KVA) 10 16
Voltage(V) Host 380/Control 220 Host 380/Control 220
Current(A) 26 42
Min. inner diameter(mm) 85-160 120-260
Max. outside diameter(mm) 400 550
Max. width{mm) 210 330
Max. weight(kg) 50 150
Temperature control(OC) 0-9999 0-9999
Self-weight(kg) 106 210
Dimension(mm) 460*550*580 480*750*1200

EP-LT Series Induction Heater for Aluminum Shell Usage Scenarios:

EP-LT Series Induction Heater for Aluminum Shell Usage Scenarios

EP-WT Series Fixed Electromagnetic Induction Heater

EP-WT Series Fixed Electromagnetic Induction Heater EP-WT Series Fixed Electromagnetic Induction Heater EP-WT series fixed electromagnetic induction heater is mainly used for heating large workpiece. Separate structure design, more scientific full customer’s individual needs. This series of products uses high capacity self-healing compensation capacitors, saving nearly 60% of energy.

EP-WT Series Fixed Electromagnetic Induction Heater Technical Parameters:

Model EP-250WT EP-350WT EP-500WT EP-800WT
Power(KVA) 25 35 50 80
Voltage(V) 380 380 380 380
Current(A) 66 92 132 210
Min. inner diameter(mm) 80 120 120 500
Max. outside diameter(mm) 800 850 1000 2500
Max. width{mm) 250 300 300 500
Max. weight(kg) 300 700 1000 7000
Temperature control(OC) 240 240 240 0-300
Time control(s) 0-9999 0-9999 0-9999 0-9999
Self-weight(kg) 280 350 600 customized
Dimension(mm) 1400*800*820 1450*850*900 1700*1000*950 customized

(可以be customized with horizontal and vertical electric lifting and moving choke iron device to improve work efficiency and reduce operational risk.)

EP-WT Series Fixed Electromagnetic Induction Heater Usage Scenarios:

EP-WT Series Fixed Electromagnetic Induction Heater Usage Scenarios

EP-FT Series Electromagnetic Induction Heater for Wind Power

EP-FT Series Electromagnetic Induction Heater for Wind Power 2. SMW, 3.0MW, 4. SMW, 5MW, 6MW, 9MW, 14MW, and above bearing, bearing sleeve, bearing seat assembly requirements. A device to meet the heating needs of a variety of workpieces. EP-FT Series Electromagnetic Induction Heater for Wind Power

EP-FT Series Electromagnetic Induction Heater for Wind Power Technical Parameters:

Model

EP-FT Series Electromagnetic Induction Heater for Wind Power

Power(KVA) Customized
Voltage(V) 38o
Current(A) Customized
Min. inner diameter(mm) 220
Max. outside diameter(mm) 2500
Max. width{mm) 700
Max. weight(kg) 7000
Temperature control(OC) 0-9999
Self-weight(kg) Customized
Dimension(mm) Customized

EP-FT Series Electromagnetic Induction Heater for Wind Power Usage Scenarios:

EP-FT Series Electromagnetic Induction Heater for Wind Power Usage Scenarios

EP-D Series Special Heating Equipment

EP-D Series Special Heating Equipment EP-D Series Special Heating Equipment is mainly suitable for gear, gear ring, small coupling, belt pulley, motor aluminum shell, piston and other special-shaped metal workpiece with small inner diameter and blind hole, which need to be heated quickly. It can be equipped with infrared, cylinder, motor, etc., to realize automatic pipeline heating.

EP-D Series Special Heating Equipment Technical Parameters:

Model EP-D Series Special Heating Equipment
Power(KVA) Customized on request
Voltage(V) For the requirements of the characteristics of the workpiece to be heated design, fast heating speed, can be set pneumatic lift er iron, with automatic flow water line.
Current(A)
Min. inner diameter(mm)
Max. outside diameter(mm)
Max. width{mm)
Max. weight(kg)
Temperature control(OC)
Time control(s) 0-9999
Self-weight(kg) Customized
Dimension(mm)

EP-D Series Special Heating Equipment Usage Scenarios:

EP-D Series Special Heating Equipment Usage Scenarios

EP-C Series Induction Removal Heater

EP-C Series Induction Removal Heater is mainly used for the installation and removal of FC and FCD series mill-bearing inner sleeves and labyrinth rings. EP-C Series Induction Removal Heater

EP-C Series Induction Removal Heater Technical Parameters:

Model

EP-1C
EP-2C
(Applicable: Mounting and dismounting)

Power(KVA) Customized on request
Voltage(V)
Current(A)
Min. inner diameter(mm) >136
Max. outside diameter(mm) <878
Max. width{mm) /
Max. weight(kg) None
Temperature control(OC) 0-9999
Self-weight(kg) Customized
Dimension(mm) Customized

EP-C Series Induction Removal Heater Usage Scenarios:

EP-C Series Induction Removal Heater Usage Scenarios

EP-H Series Special Heating Box and Furnace

EP-H Series Special Heating Box and Furnace EP-H Series Special Heating Box and Furnace are suitable for the needs of batch heating of workpieces with uniform heating temperature and maximum single heating. The heating chamber can be made in cabinet, drawer, cart, and tunnel types.

EP-H Series Special Heating Box and Furnace Technical Parameters:

Model

EP-H Series Special Heating Box
(Applicable: Installation)

Power(KVA) 3KW/6KW/12KW/15KW
Voltage(V) Customized
Current(A) 220V/380V
Min. inner diameter(mm) Studio size: 350*450*450 /
500*600*750 /
800*800*1000 /
1200*1200*1400
Other sizes customized
Max. outside diameter(mm)
Max. width{mm)
Max. weight(kg)
Temperature control(OC) Can be set
Self-weight(kg) 3kw-
590*970* 1300/
16kw-
1130*850* 1190
Other size customization
Dimension(mm)

EP-H Series Special Heating Box and Furnace Usage Scenarios:

EP-H Series Special Heating Box and Furnace Usage Scenarios

Medium and High Frequency Induction Heaters

Medium and high frequency induction heaters are mainly composed of inverters, resonant units, transformers and inductors. The inverter is an AC-DC converter, which converts the AC power into medium or high frequency power of several thousand to several hundred kilohertz. The resonant unit and transformer are connected to the inverter at one end and the inductor at the other end, which turns the high voltage into isolated low voltage and matches the mastication resistance. During heating, a strong high-frequency current flows through the inductor, generating an induced current in the conductor so that the conductor is rapidly heated. The resonant frequency of the induction heater varies according to the object to be heated, and the process, generally from a thousand to tens of kilohertz is most commonly used.

Induction Heating Principle Diagram
Induction Heating Principle Diagram

Types of Medium and High Frequency Induction Heaters for Sale

EP-MT Series Air-cooled Medium Frequency Induction Heater

EP-MT Series Air-cooled Medium Frequency Induction Heater EP-MT series air-cooled medium frequency induction heater is composed of four functional parts: rectifier part, inverter part, control part, and induction cable series. It is suitable for the heater assembly and heat disassembly of couplings, bearing inner rings, bushings, gears, retaining rings, end caps, and other workpieces. Preheating before welding, post-welding hydrogen elimination, and heat treatment of various metal parts.

EP-MT Series Air-cooled Medium Frequency Induction Heater Features

1. Using Germany Infineon Infineon module, wide current design, 0.01 nanosecond protection.
2. Using standard built-in PID feedback control function. Accurate closed-loop control, deeper magnetic distance.
3. Add LC circuit protection and capacitor compensation part. Specially used for 24 hours of uninterrupted work.
4. Full-automatic protection function: phase loss, over-voltage, over-flow, short circuit leakage protection, high-temperature protection, feedback signal disconnection protection.

EP-MT Series Air-cooled Medium Frequency Induction Heater Technical Parameters:

Equipment Model Type EP-MT Series Series (for installation assembly, disassembly, thermal handling)
Power Selection Root installation scale size requirement constant system, 220V (5KW, 10KW), 380V (20KW, 40KW, 60KW, 80KW, 100KW, 120KW, 160KW, 200KW, 240KW, 320KW), etc.
Function Way Air-cooled mode, IGBT +DSP control mode, frequency 5-25KHZ, according to the size of the workpiece and heating temperature requirements to select the power supply, matching different specifications of the length of the induction cable can be applied to the needs of different working conditions.
Heating Temperature Room temperature 600 degrees
Heating Method Available by current, power, temperature, time, process Various heating methods such as mode.
Equipment Size and Weight Depending on the size and weight selected

EP-MT Series Air-cooled Medium Frequency Induction Heater Usage Scenarios:

EP-MT Series Air-cooled Medium Frequency Induction Heater Usage Scenarios

EP-MT Series Air-cooled Medium Frequency Induction Heater Customer Cases:

Cooperation customer: a heavy machinery
Heating range: width range: 100-350mm
Diameter range: 100-400mm.
Heating time requirement: about 3-10 minutes
加热器加热温度范围:0 - 300°C
Model selection: Pl EN-60MT power 60kw voltage 380V
EP-MT Series Air-cooled Medium Frequency Induction Heater Customer Cases
Cooperative customer: a motor transmission company
Heating workpiece: couplings, gears, etc.
Field case: heating range 50-SOOmm.
Customized special tooling according to common sizes.
Other sizes are suitable for flexible cable winding heating.
Hot disassembly and hot installation after heating.
Model selection: PIEN-60MT power 60kw voltage 380V
EP-MT Series Air-cooled Medium Frequency Induction Heater Customer Cases
Scope of use: to meet the wind power industry 1. SMW, 2.0MW, 2.XMW, 2.SMW, 3.0MW, 4MW, SMW, 6MW, 8MW, lOMW, and other bearings bearing seat heater Heaters needs and requirements. One power supply can be used with multiple induction heating tools to meet A variety of workpiece heating needs.
Heating range: According to the size and weight of the largest workpiece, the power supply power selection is determined. Need a workpiece with induction tooling. That is, 1 (power supply) + N (induction tooling) mode.
Power selection range: 80kw, lOOkw, 120kw, 160kw, 200kw, etc
EP-MT Series Air-cooled Medium Frequency Induction Heater Customer Cases
Heating workpiece: DN1422 pipe, material X80, wall thickness 32.1mm,
Heating requirements: heated to about 150~200 degrees preheating before welding
Construction environment: construction in tunnel, tunnel inner diameter 6.8m.
Laying three DN1422 (X80M) pipes (A\B\C) with wall thickness 32.1mm.
The A pipe is installed first and then the B pipe and finally the C pipe.
Model selection: PIEN-80MT power 80kw voltage 380V
EP-MT Series Air-cooled Medium Frequency Induction Heater Customer Cases

EP-NT Series Internal Plug Induction Heater

EP-NT Series Internal Plug Induction Heater EP-NT Series Internal Plug Induction Heater is suitable for internal heating of large workpiece through-hole and blind hole that cannot be easily moved and transported, solving the problem that other equipment cannot heat.

EP-NT Series Internal Plug Induction Heater Technical Parameters:

Model

EP-NT Series Internal Plug Induction Heater
(Applicable: Installation)

Power(KVA) 5KW/10KW
20KW/40KW
60KW/80KW
Voltage(V)
Current(A)
Min. inner diameter(mm) One sensor matches – one workpiece size.
One mainframe can be matched to multiple inductors.
Optional air cooling or airflow cooling.
Max. outside diameter(mm)
Max. width{mm)
Max. weight(kg)
Temperature control(OC) 0-9999
Self-weight(kg) Customized
Dimension(mm)

EP-NT Series Internal Plug Induction Heater Usage Scenarios:

EP-NT Series Internal Plug Induction Heater

水冷式中、高频感应Heater

EP-MT/GT-S water-cooled medium-high frequency induction heater is composed of a power supply (main unit, extension), inductor (customized), and temperature measuring instrument (contact, non-contact). It is suitable for preheating, hot forging, of various metal parts, pawn fire, melting, annealing, translating, welding, etc.

水冷式中、高频感应Heater

水冷式中、高频感应Heater Features:

1. IGBT solid-state inverter, high efficiency, and energy saving
1. Can be 100% full load continuous, uninterrupted work
3. Automatic frequency tracking, simple installation, easy operation
4. Perfect protection function, high reliability
5.各种各样的信号对接可以满足的人alization
6. High thermal efficiency, energy saving, and environmental protection
水冷式中、高频感应Heater Features

水冷式中、高频感应Heater Technical Parameters:

Equipment Model Type Medium Frequency Induction Heater EP-MT-S Series
(Applicable: Installation, disassembly, heat treatment)
High Frequency Induction Heater EP-GT Series
(Applicable: Installation, disassembly, heat treatment)
Super Audio Induction Heater EP-GT-2 series
(Applicable: Installation, disassembly, heat treatment)
Power Selection Installation scale size required, 380V (5KW, 25KW, 35KW, 45KW, 70KW, 90KW, 110KW, 160KW, 200KW, 240KW, 320KW), etc. Installation scale and size requirements are fixed and can be selected from 220V (5KW, 20KW), 380V(25KW, 30KW, 40KW, 65KW, 80KW, 120KW, 160KW, 240KW) etc. Customized according to the size requirements, optional 30KW, 60KW, 80KW, 100KW, 120KW, 160KW, 200KW, 240KW, 320KW, etc
Function Way Water-cooled mode, imported IGBT module, frequency 4-25KHZ, according to the size of the workpiece and heating temperature requirements to choose the power supply, matching different specifications of the inductor tooling can be applied to the needs of different working conditions. Water-cooled mode, imported IGBT module, frequency 30-SOKHZ, according to the size of the workpiece and heating temperature requirements to choose the power supply, matching different specifications of the inductor tooling can be applied to the needs of different working conditions. Water cooling mode, imported IGBT module, frequency 10-30KHZ, according to the size of the workpiece and heating temperature requirements to choose the power supply, matching different specifications of the inductor tooling can be applied to the needs of different working conditions.
Heating Temperature Room temperature -2000 degrees Room temperature -2000 degrees Room temperature -2000 degrees
Heating Method Various heating methods are available by current, power, temperature, time, process, etc. Various heating methods are available by current, power, temperature, time, process, etc. Various heating methods are available by current, power, temperature, time, process, etc.
Equipment Size and Weight Depending on the size and weight selected Depending on the size and weight selected Depending on the size and weight selected

(According to the characteristics of the heated workpiece and customer requirements, EVER-POWER can also customize the UHF induction heater, frequency range 50-500KHZ)

水冷式中、高频感应Heater Usage Scenarios:

水冷式中、高频感应Heater Usage Scenarios

水冷式中、高频感应Heater Use Cases:

Wind Power Industry

Project unit: A wind power company
Heating requirements: bearing, bearing seat, retaining ring, gear sleeve, etc.
Heating installation and dismantling of work conditions.
Bearing inner diameter: range 670-950mm
Outer diameter range: 980-1360mm
Width range: 308-412mm
Weight range: 813-1950kg
Bearing seat inner diameter range: 980-1360mm
Outer diameter range: 1270-1960m m
Width range: 398-480mm
Weight range: 2577-4550kg
Heating temperature: 80-110 degrees temperature difference 15-30 degrees
Heating time: within 1.5 hours

水冷式中、高频感应Heater Use Cases

Heavy Industry Steel Mills

Project unit: a steel wide gear bearing installation
Heating requirements: gear bearing fast heating after installation
Material: steel
Heating temperature: bearing 100-110 degrees gear 120-180 degrees
Heating time: within 1-5 minutes
Select equipment: EP-60 MT-2 medium frequency induction heater

水冷式中、高频感应Heater Use Cases

Machinery Manufacturing Industry

Project unit: A water pump production plant
Heating requirements: pump impeller heating installation
Material: stainless steel
Horizontal placement heating (horizontal placement heating size: 32-90 cavity 16mm.
90-A cavity 18mm, 125.160 cavity 25mm, 220 cavity 35mm)
Heating temperature: 150 degrees
Heating time: within 30 seconds
Select equipment: EP-25MT-2 high frequency induction heater

水冷式中、高频感应Heater Use Cases

Machinery Manufacturing Industry

Project unit: a heavy maintenance department
Heating requirements: coupling disassembly
Heating size: small head diameter 300-400mm
Length 300-400mm
Wall thickness 10-40mm
Heating temperature: 180-220 degrees
Heating time: about 3-10 minutes
Select equipment: EP-60MT-2 medium frequency induction heater

水冷式中、高频感应Heater Use Cases